HPCL Announces Successful Restart of HRRL Crude Distillation Unit; Refinery Begins Production Ramp-Up

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Hindustan Petroleum Corporation Limited (HPCL) informed exchanges that restoration work at the Crude Distillation Unit (CDU) of HPCL Rajasthan Refinery Limited (HRRL) has been completed following the localized fire incident reported in April 2026. The CDU has successfully restarted, downstream processing has resumed, and production of key petroleum products has commenced.

PRICE-SENSITIVE TRIGGER

Event: Completion of CDU Restoration and Restart of Operations at HRRL Refinery

Type: Operational Update

Impact: Positive

Immediate Effect: The refinery has resumed production activities with crude processing restarted. Production and dispatches of key petroleum products have commenced, supporting the refinery’s return toward normal operating levels.

Highlight:
  • Key Operational Milestone: HRRL has successfully restarted its Crude Distillation Unit and resumed production following restoration work after the April 2026 fire incident.
What Happened ?

HPCL informed stock exchanges that the restoration work at the Crude Distillation Unit (CDU) of HPCL Rajasthan Refinery Limited (HRRL), its joint venture refinery, has been successfully completed. The restoration followed a localized fire incident that occurred in the CDU heat exchanger stack on April 20, 2026.

The CDU has been restarted and product streams from the CDU and Vacuum Distillation Unit (VDU) are now being produced and routed for downstream processing. The refinery has already begun production of several key petroleum products and is progressing toward normal operations.

Key Details

HRRL Refinery Restart and Production Ramp-Up:

  • Restoration work at the CDU has been completed successfully.
  • The CDU has restarted operations after the April 2026 fire-related shutdown.
  • Product streams from the CDU and VDU are being routed to downstream processing units.
  • Production has commenced for BS-VI High Speed Diesel (HSD), LPG, Petcoke and Naphtha.
  • Commercial sales of LPG and Petcoke have already started.
  • Dispatches of BS-VI HSD are expected to commence by the end of the current week.
  • Production and dispatches of BS-VI Motor Spirit (Petrol) are expected to begin during the following week.
  • HRRL is progressively ramping up refinery operations toward optimal capacity utilization.

Note:

  • The successful restart marks a significant operational recovery milestone for HRRL and restores the refinery’s ability to process crude and supply petroleum products after the disruption caused by the April fire incident.
Risk Analysis

Summary:

  • Although refinery operations have resumed, the facility remains in the ramp-up phase. Achieving optimal utilization levels and stable production rates will depend on operational execution and continued reliability across refinery units.

Key Risks:

  • Refinery operations are still transitioning toward full capacity utilization.
  • Production ramp-up may take time before reaching optimal throughput levels.
  • Operational stability across interconnected downstream units remains critical.
  • Any unforeseen technical disruptions could affect planned production schedules.

Worst Case Scenario:

  • If operational ramp-up encounters technical or process-related challenges, the refinery may take longer than expected to reach optimal production levels and planned product dispatch schedules.

Risk Level: Medium

Company Commentary
  • Restoration work has been completed successfully and the CDU has restarted.
  • Product streams from the CDU and VDU are being processed through downstream units.
  • Production of key petroleum products has commenced.
  • LPG and Petcoke sales have already begun.
  • Management remains focused on safe, stable and efficient refinery operations.
  • HRRL is progressively increasing production toward optimal capacity utilization.
  • HPCL acknowledged the support of government authorities, partners and stakeholders involved in the refinery’s recovery and restart process.

Official Exchange Filing: Hindustan Petroleum Corporation Limited

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